Robotron 1715 monitor repair

The next step, is repairing Robotron 1715 K7222 monitor. Initially, I tried to plug in the monitor to the computer and see what happens ( probably a bad I idea ). After turning it on, I saw no signals that the monitor is heating, so the first thing to investigate was is there any voltage from the power supply applied at all. After opening monitor case I found that fuse was ok, but really corroded. I have removed the fuse and the fuse holder had no continuity due to corrosion. In my junk box I found another fuse holder and replaced it.

After a second try to power it up with a new fuse holder, I heard some crack and magic smoke. Usually it is not a good sign 🙂 After further inspection I found that flyback transformer has huge cracks on it, not good.

Now a couple of things I have to do:

  1. test monitor with external PSU with flyback transformer removed just to see if anything else works.
  2. if it works, then there are two options:
    1. replace flyback with other, at least the high voltage part of flyback: suggestion here and here, or here.
    2. or rewind flyback transformers coil as it was done here, detailed instruction here:

Some image from forum regarding replacement flyback transformer connection:

First, I removed UHA78 flyback transformer.

Then, peeled off the outermost coil. According to instructions I have found, guys are cutting it. But as mine was cracked, it peeled off easily without cutting, with a help of screwdriver and pliers.

Then started winding the flyback transformer coil. I made a jig for that: bench vise, drill, corc, a couple of magnets, and old phone with a magnetic counter app. You can get the picture from the picture 🙂

Improvised could winding jig.

The first coil – I winded everything, then decided to seal it with epoxy but have made bad epoxy mix – it did not cure. Thrown away.

The second coil – one wire broke in the middle of winding process, I fixed it, but then one wire sliped away. Decided to dump it.

The third coil – I have 3d printed core for it with a cap. That one worked out well.

After testing without the outer coil, I noticed smoke in resistor R12. I guess the voltage is too high on it. tested resistor V3, it seems to be ok. Another guess is signal IS that goes to resistor V3 is too high.

Be the first to comment

Leave a Reply

Your email address will not be published.


*